Infrastructure
Our highly experienced teams of scientists at state-of-the-art R&D and manufacturing facilities to provide you with a full range of services – from cutting-edge research to full-scale commercial GMP manufacturing
Our core competence has always been in state-of-the-art development and manufacturing infrastructure. Our dedicated Kilo Lab can handle multi-stage complex processes and is equipped with all of the standard tools of an organic synthetic laboratory.
Chemical Synthesis Lab
In our R & D Centre we have following resources:
> Necessary support equipment like Centrifuges (SS/Halar Lined), Dryers, Filters,Double-cone dryer
> All supporting powder processing equipment like sifter, blender, micronizer
> All Utilities: Hot Oil (250°C) and Huber system (-85 to +200°C )
> Vacuum system (1 Torr) and Purified Water.
> 10 nos. Stainless steel, All glass & Glass lined reactors Capacities ranging from 20 – 2000 L
> Individual reactor suites
Wide range of reaction temperatures (-70°C to 200°C) & supporting utilities
> Pressure nutsches (gum-inliner, stainless steel, Hastelloy)
> Distillation columns
> Lab. scale freeze dryer
> Vacuum Oven
> Short path evaporator for thermally instable compounds
> Balance (précision scale 1/10mg, 10mg)
> Filter-dryer with associated glove-boxes (Air Cleanliness )
Pilot Plant
> Double jacketed glass reactors from 1 to 5 litres
> Photochemical Reactor
> Autoclave
> Jet Impingement Crystallizer / Reactor
> Electro Chemical Cell Reactors
> Vacuum Oven
> Ultrasonic Reactor
> Microwave Reactor
> Confined Spin Dryers
> ” H ” Cube Reactor for Hydrogenation Catalyst Screening
Analytical Development Lab
> X- Ray Diffract meter
> HPLC
> Spectrophotometer
> Lyophilizer
> UV/Visible Spectrometer
> Optical /phase /upright microscope
> pH meter
Manufacturing Plant
Prajna’s Manufacturing facility encompasses 60,988.31 square feet
> Site area 87,133.85 sq. ft.
> Total plant area 60,988.31 sq. ft.
> Multipurpose manufacturing blocks with cGMP API streams
> Kilo lab & Pilot plant for scale up
> Total reaction capacity: 1,75,000 liters
> SS reactor (8) , GL reactors (3) ranging from 10 to 10000 liters
> Multiple drying options
> Fractional & FFE Distillation under high vacuum
> Temperature range (-) 80 ° to 275 °
> Pressure up to 145 psi
> Nitrogen blanketing system
> Fully equipped Quality Control Labs with instrument such as HPLC,GC, KF titrator
Utilities
> Chilling plants
> Cooling towers
> Nitrogen Plant
> Thermopack
> Vacuum Ejectors
> Neutsch Filter: SS 316 – 250 Kgs
> Scrubber: PP/FRP
> DG set / Sufficient power backup
> Surplus water supply
